Revealed: TJI engine update

F1

UPDATE: Mercedes introduced TJI concept to F1 in 2014. Ferrari 2015. Renault Canada 2016-onwards.

Following up on the confirmation in our previous story that Ferrari has been using a Mahle-developed Turbulent Jet Ignition (TJI) system in its Formula 1 engine since Canada 2015, we can now confirm a few more details about the technology and answer a few of the questions that arose following the publication of that piece. 

We can confirm:

  • That Mercedes used this technology in F1 with its original turbo-hybrid motor of 2014. 
  • That a common group of engineers worked on the principle elsewhere (possibly Cosworth), some of which later went to Mercedes HPP, some to Mahle. 
  • That Renault will debut this technology with its upgrade engine in the Canadian Grand Prix – in the works cars and the Red Bulls. It is said to give an extra 30bhp over the current engine. 

The Mahle illustration used to explain the principle of the technology in the last piece was for a road car application. Within the F1 regulations, only a single injector is permitted and the key to applying the principle within that limitation was shrouding only the spark plug to form the mini-chamber above the main combustion chamber and not – as in the drawing – the injector and spark plug together. 

Read the original TJI story

In the F1 application the injector injects the fuel-air charge into the main combustion chamber. Around 3 per cent of that charge from the turbo is forced into the mini-chamber under pressure through the orifices in the ring separating the mini chamber from the main chamber. Getting this transfer right and ensuring the correct mixture is in the small chamber was a major part of the challenge for this project. There is a small increase in the fuel atomisation (increasing its flammability) as it’s forced through the orifices but it’s not a major part of the principle’s benefit. It’s limited in this by the desire to keep the charge temperature below a certain threshold, above which auto-ignition (knock) is encountered. 

The big benefit comes as the spark ignites the mixture in the mini-chamber and the jets of flame spit through into the main chamber in a very precise way through the same orifices that the inlet charge went through in the opposite direction. Igniting at several points simultaneously in the main chamber gives a much more uniform and rapid combustion than in a conventional engine. This exerts more pressure on the piston just after it’s reached top-dead-centre (TDC) and the uniform pressure reduces knock. 

Essentially, TJI gives you a bigger bang before knock becomes the limitation – hence much greater fuel efficiency, expressed either as greater power or economy (or a combination of both, as required). 

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